Comprehensive Guide on Adding Nitrogen to Hydraulic Breakers for Peak Efficiency

Hydraulic breakers, essential tools in construction and demolition, rely on nitrogen to optimize their performance. Proper nitrogen levels are crucial for maintaining the integrity and functionality of the breaker. Here's a detailed guide on how to add and manage nitrogen in hydraulic breakers effectively:

1. Initial Nitrogen Refill:

• When introducing a new hydraulic breaker, it is essential to refill it with the appropriate amount of nitrogen to ensure optimal operation.
• The quantity of nitrogen added directly affects the pressure within the accumulator, influencing the breaker's performance.

2. Monitoring Nitrogen Levels:

• Insufficient nitrogen can lead to weakened kinetic energy, causing the breaker to malfunction and lose striking power.
• Conversely, excessive nitrogen results in heightened accumulator pressure, impeding energy storage and hindering the breaker's operation.

Comprehensive Guide on Adding Nitrogen to Hydraulic Breakers for Peak Efficiency

3. Adding Nitrogen Correctly:

• Utilize a pressure gauge to measure and control the nitrogen pressure within the recommended range.
• Adjust nitrogen levels slightly based on specific working conditions to enhance efficiency and protect components.

4. Installation Precautions:

• Ensure proper installation of screws before commencing nitrogen measurement to prevent accidental release of nitrogen.
• If the hydraulic breaker is to be idle for an extended period, release the nitrogen and seal the oil inlet and outlet to maintain optimal conditions.

5. Storage Considerations:

• Store the hydraulic breaker in a controlled environment, avoiding extreme temperatures below -20 degrees Celsius or high heat.
• Proper storage conditions help preserve the integrity of the breaker and prevent damage to critical components.

6. Maintenance Practices:

• Regularly inspect the nitrogen levels and accumulator for leaks to prevent performance issues and component damage.
• Address any abnormalities promptly, ensuring the hydraulic breaker operates efficiently and maintains its longevity.

Conclusion:
By adhering to proper nitrogen management practices, including accurate measurement, monitoring, and adjustment of nitrogen levels, operators can optimize the performance of hydraulic breakers. Maintaining the right nitrogen balance not only enhances operational efficiency but also safeguards the longevity and functionality of the equipment, ensuring smooth and reliable operation in construction and demolition applications.